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Need custom copper or aluminum busbars for EV batteries, energy storage systems, power distribution, or industrial electrical equipment? Our team provides insulated, flexible, laminated, plated, and bare busbar solutions with design support, testing guidance, and reliable manufacturing for projects in the USA and Europe.

Custom Electrical Copper Bus Bar For EV Battery Connection

insulated copper busbar, EV battery connector, power distribution busbar

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As the conductor of power transmission, this series of electrical copper bus bar  is made of high-purity electrolytic copper (Cu≥99.9%), designed for high and low-voltage power distribution system, industrial electric control equipment and new energy field, providing safe and efficient power transmission solutions.

Item Type: Electrical copper bus bar
Material base: 99.9% pure copper (electrolytic copper)
Thickness: Common range is 3 mm to 12 mm
Width: Common range is 10 mm to 200 mm
Length: Customizable according to customer needs, standard lengths include 1 m, 2 m, 3 m, etc.
Conductivity: ≥ 100% IACS (International Annealed Copper Standard)
Resistivity: ≤ 0.017241 Ω·mm²/m (at 20°C)
Tensile Strength: ≥ 200 MPa
Elongation: ≥ 35%
Hardness: 60-85 HB (Brinell Hardness)
Item Type

Insulated Electrical Copper Busbar

Material

99.9% Electrolytic Copper

Structure

Flat Bar with Formed Bolt Terminals

Surface Treatment

Insulated Outer Surface

Size Range

3-12 mm Thick, 10-200 mm Wide

Application

EV Battery and Power Distribution