PVC dipped copper busbar connectors for EV battery packs, energy storage systems, and industrial power distribution. Custom bending, punching, plating, and insulation support for OEM/ODM projects.
We design and manufacture PVC dipping insulated battery busbar connectors for superior electrical conductivity, enhanced safety, and reliable performance in various battery applications. PVC dip molding insulated battery busbar connector is a kind of high efficient conductive and insulating solution designed for new energy battery system, which is mainly used in power battery pack, new energy vehicle, energy storage system and other scenarios. The core is made of T2 copper, the surface is tin-plated or silver-plated to enhance electrical conductivity and corrosion resistance, and the outer layer adopts PVC dip molding process to form a uniform insulating protective layer, which is both flexible, high-temperature-resistant and flame retardant.
| Product Type | PVC dipping insulated bus bars |
|---|---|
| Conductor: | T2 purple copper (purity ≥ 99.9%) |
| Plating: | surface tin or silver plating (optional), to enhance the antioxidant capacity |
| Shape: | support shaped structure (such as bending, punching), customized according to drawings |
| Working voltage: | ≥1kV (higher level can be customized according to requirements) |
| Insulation: | PVC (polyvinyl chloride) dip molding, thickness can be customized (usually 0.5-3mm) |
| Applicable current: | customized according to section size (typical range 200A-3000A) |
| Thickness: | 1 mm to 10 mm (insulation layer) |
| Width: | 10 mm to 200 mm |
| Length: | Customizable, typically up to 6 meters |
| Conductor Material | T2 Copper |
|---|---|
| Insulation Type | PVC Dip Molding |
| Surface Treatment | Tin or Silver Plating |
| Structure | Bent and Punched Busbar |
| Application | Battery Pack Connection |
| Manufacturing Type | OEM/ODM Custom |
