Custom insulated flexible copper busbar for EV battery packs, energy storage systems and industrial power distribution. Supports formed shapes, plating options and OEM/ODM manufacturing for dependable electrical connection procurement.
Our factory specializes in manufacturing flexible copper busbars, designed to meet the demands of diverse electrical applications. Our flexible copper busbars made of high-purity copper wire row as a conductor, combined with cable technology and new materials, designed for high-current power transmission and distribution scenarios. Its structure consists of a copper wire conductor, an insulation layer (such as PVC or polyolefin), a winding layer, a metal armor layer (aluminum alloy or copper alloy) and a sheath layer, with high flexibility, strong current-carrying capacity, and environmental adaptability. The product conforms to IP68 protection grade and is suitable for outdoor and humid environments.
| Item Type: | flexible copper busbar |
|---|---|
| Material base: | Copper+ Nickel |
| Rated current: | below 3kV AC, below 1.5kV DC. |
| Insulation resistance: | ≥15000MΩ (through the 3.5kV withstand voltage test) |
| Conductor material: | T2 copper (purity ≥ 99.9%), optional tin-plated, nickel-plated or silver-plated treatment |
| Bending radius: | range ≥ 200-1000mm |
| Forming method | Stamping; insulation dip powder |
| Surface treatment | Original color cleaning; matte cleaning |
| OEM/ODM | Support Customization |
| Item Type | Flexible Copper Busbar |
|---|---|
| Material Base | Copper with Nickel |
| Insulation Type | Dip Powder Insulation |
| Surface Treatment | Original Color or Matte Cleaning |
| Application | EV Battery and Energy Storage Connection |
| Customization | OEM/ODM Supported |
