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Need custom copper or aluminum busbars for EV batteries, energy storage systems, power distribution, or industrial electrical equipment? Our team provides insulated, flexible, laminated, plated, and bare busbar solutions with design support, testing guidance, and reliable manufacturing for projects in the USA and Europe.

Copper Battery Bus Bar For New Energy Vehicles

Insulated copper battery busbar connector for EV battery packs, energy storage systems and industrial power distribution, with custom bending, cutting, punching and insulation options for OEM/ODM projects.

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As the core conductive element of the battery system, the copper battery bus bar adopts C11000/C10100 high-purity copper (copper content ≥99.9%), forming a low-resistance channel through precision processing. Its conductivity is in line with GB/T 5581.1 standard, hard state (TMY) conductivity ≥ 97% IACS, soft state (TMR) up to 100% IACS, effectively controlling the voltage drop at 0.01724-0.01777Ω-mm²/m, suitable for 30-2000A wide range of current-carrying needs.

Item Type: Copper battery bus bar
Material base: Copper (C11000 or C10100)
Type: Copper foil connector
Usage: Car Battery Connector
Application: Battery conducting,Electrical appliance
Length: Customizable, typically up to 6 meters
Thickness of plating: 3-5 μm
Insulation: PE heat shrink tubes and PVC dipping
Processing Service: Bending, Welding, Decoiling, Cutting, and punching
Rated Current 30-40% (depending on the specific alloy and temper)
Hardness: 40-80 HV (Vickers Hardness)
Rated Current: 100-2000A
Feature: Flexible
Item Type

Copper Battery Busbar

Base Material

C11000/C10100 Copper

Insulation Type

PE Heat Shrink or PVC Dipping

Processing Service

Bending, Cutting, Welding, Punching

Application

EV Battery and Energy Storage Connection

Customization

OEM/ODM Design Supported