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Need custom copper or aluminum busbars for EV batteries, energy storage systems, power distribution, or industrial electrical equipment? Our team provides insulated, flexible, laminated, plated, and bare busbar solutions with design support, testing guidance, and reliable manufacturing for projects in the USA and Europe.

OEM Braided Copper Busbar

Flexible braided copper busbar for EV battery packs, energy storage systems, power distribution cabinets and industrial electrical equipment. Custom braid structure, length, wire diameter and terminal plating are available for OEM/ODM projects.

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Our factory specialize in manufacturing high-quality braided copper busbars tailored to meet diverse industrial needs. Our braided copper busbars feature exceptional flexibility and conductivity, ensuring efficient power distribution in electrical systems. Available in single, double, and triple braided configurations, our busbars offer versatility and durability for various applications. Customization options include braiding density, wire diameter, and length, allowing us to meet specific customer requirements. Trust us for reliable and robust braided copper busbars that deliver superior performance in demanding environments.

Item type  Braided copper busbar
Material Standard GB : T2 Copper with Min. 99.9%
DIN: E-Cu58 (Number: 2.0065)
EN: Cu-ETP ( Number: CW004A)
ISO: Cu-ETP
UNS: C11000
JIS: C1100
BS: C101
Copper Diameter 0.15mm (conventional), can be customized with 0.05, 0.07, 0.10, 0.12, 0.19, 0.20, 0.25, 0.39mm and other copper braided wires.
Surface Treatmentz Copper braid part:Copper braided wire can be divided into bare copper and tin plated. 

Copper connection at both ends: can be silver plated, tin plated, zinc plated, nickel plated, gold plated.

Salt Spray Testing In a neutral environment, nickel can bear 240 hours. Silver is lower, tin is lowest
Bending Testing Bend 10000 times in 15 radian angle without breakage or fracture.
Conventional copper braided wire cross-sectional area:  single layer 1.5mm2—150mm2 (multi-layer braided wire can be customized,
stacking up to 30,000 square meters)
Product Category

Braided Copper Busbar

Material

T2 Copper / Cu-ETP / C1100

Surface Treatment

Bare, Tin, Nickel, Silver or Custom Plating

Structure

Single, Double or Triple Copper Braid

Connection Type

Flexible Battery and Power Distribution Link

Application

EV, Energy Storage and Industrial Electrical Systems